HOW TO MAINTAIN MY FORKLIFT TYRES
Tyres take the brunt of the daily demands of working in a warehouse or yard. They’re constantly under pressure, quite literally, and yet they’re often checked only when something goes wrong. The cost of replacing tyres isn’t just the rubber itself, it’s the lost hours during downtime, the impact on productivity and the potential safety risks for the operators.
Proper Inflation
One of the most common causes of premature tyre wear is improper inflation. Just like a car, a forklift running on under or over inflated tyres will suffer uneven wear, reduced traction and increased risk of failure. For solid tyres, where inflation isn’t a factor, the issue shifts to load stress and how the truck is operated. Consistently exceeding the recommended load limit or making aggressive turns can cause chunking or even tyre separation. These are problems that don’t just shorten the lift of the tyre, they can also damage the forklift itself.
Clear Operating Environment
The operating environment is another usual factor. Debris on the floor, uneven surfaces and tight turns put additional strain on the tyres. Regular floor inspections and keeping workspaces clear of hazards can help mitigate this. While this might sound basic housekeeping, it’s often small habits that deliver the biggest savings over time.
Scheduled Maintenance
We also see issues arise when tyres are not replaced in a timely manner. Running on tyres that are past their wear line doesn’t just reduce performance, it increases braking distance and heightens the risk of tipping, especially when lifting loads at height. Having a proactive maintenance plan in place, rather than a reactive one, helps ensure tyres are replaced before they become a safety concern. This kind of preventative approach also means you can schedule maintenance during quieter periods, avoiding unexpected breakdowns or VORs in the middle of a shift.
Operator Training
Training plays a part too. Operators who understand how to spot early signs of wear, such as flattening, tearing or cracks, can raise concerns before they become critical. Encouraging daily checks and providing the right training created a culture of accountability and helps protect your fleet.
At Rushlift, we work closely with customers to implement tailored maintenance plans and offer advice on the best tyre type for your environment, whether that’s cushion, pneumatic or solid rubber. Choosing the right tyre for your job can dramatically improve its lifespan and reduce the need for early replacements.
Looking after your forklift tyres isn’t just about saving money, it’s about safeguarding your productivity and protecting your team. Regular inspections, proper use and a proactive mindset are the best tools you have to extend tyre life and keep your operation running smoothly.
If you’d like more advice or want to explore how Rushlift can support your maintenance needs, get in touch with our team.