TOP TIPS TO PREVENT CHAIN WEAR

Lift chains are one of the main components in forklifts, reach trucks and other material handling equipment, which enable their smooth and efficient lifting and lowering functions. To keep your fleet running safely and minimise costly downtime, it’s important to maintain your chains properly and proactively address wear before it leads to failure.
 
Choose the right chain for the job
Using the correct type and size of chain for your equipment, its application and its load capacity is fundamental to preventing premature wear. Ensure that all replacement chains meet OEM specifications and are suited to the demands of your operation.
 
Conduct regular inspections
Routine checks are vital for identifying potential issues before they become major problems. Daily visual inspections should focus on:

• Damaged rollers
• Loose or twisted pins
• Fractured or missing link plates
• Signs of rust, corrosion or pitting

Additionally, periodic in-dept inspections should assess overall chain condition and elongations to determine when replacements are required.
 
Monitor elongation
Over time, lift chains will naturally stretch due to wear. Excessive elongation compromises lifting capacity and safety. Using a FB chain gauge provides a quick and accurate assessment of wear levels, helping you plan timely replacements and avoid unexpected failures.
 
Prioritise proper lubrication
A lack of lubrication is one of the leading causes of premature chain wear. Regular application of the appropriate chain lubricant reduces friction, minimises corrosion and extends the life of the chain. Ensure lubrication is carried out per the manufacturer’s recommendations.
 
Follow best operating practices
Operator habits have a direct impact on chain longevity. To reduce unnecessary strain on lift chains:

• Avoid overloading, which puts excessive strain on the chain
• Distribute load evenly to prevent uneven wear
• Prevent impact damage that can place stress to the chain, by operating carefully around racking and other structures

 
Invest in operator training
Well-trained operator understand the importance of proper handling techniques and routine maintenance. Investing in ongoing training ensures best practices are followed, helping to extend the lifespan of lift chain and improve overall equipment performance.
 
By implementing these simple yet effective strategies, you can enhance safety, reduce downtime and maximise the efficiency of your material handling fleet.
 
For expert advice or professional maintenance support, contact Rushlift Today.